Customer Benefits

in 20 minutes
Complete the production schedule
100%
Viability in practice
reduced by 25%
Pipeline switching time
Problems faced
  • 11. Petroleum refining consists of three segments: crude oil scheduling, refinery unit scheduling, and refined oil blending. There are problems such as tank storage, pipeline, device load and physical property harmony between and within each production link. At present, excel tables are used for planning, lacking quantitative tools to support.
  • 2. In the manual results, frequent switching of oil in tanks and pipelines was needed due to imbalance between oil supply and demand. Besides, personal experience is heavily needed in the scheduling process.
  • 3. The whole refining process is of very large scale, and involves complex non-linear physical relationships, which increases modeling and solving difficulty.
UHAlean Solution
  • Optimizing the procurement, shipment unloading, and transportation related variables to minimize the total cost, while satisfying all capacity and physical requirements of the production process.

  • Refinery production scheduling: Scheduling of the refinery production process with a rolling production cycle of 7 days and a scheduling cycle of 2 hours.

  • Recipe optimization: Since each batch of crude oil has different physical properties, the recipe needs to be adjusted according to the original properties each time to ensure the quality of the finished oil. The production scheduling modeling includes recipe optimization using non-linear programming.

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