Customer Benefits

From 0 to 1
Master plan
Intelligent Selection
All Orders
100%
Executability
Problems
  • 1. The master plan is severely weakened.The first two months have been summarized as daily plans instead of providing guidance for daily plans.
  • 2. Every PMC schedules their own customer orders and needs to select production lines from hundreds of public production lines in dozens of finished product workshops, resulting in production capacity conflicts or changeover losses (the ramp-up of production capacity caused by a changeover takes several days).
  • 3. Manual planning cannot guarantee overall optimization of the plan, requiring a lot of effort to balance production between the front and back processes.
UHAlean Solutions
  • M12 master plan optimization, capacity planning and supply planning for each workshop.

  • Global optimization selection of five major MU, dozens of finished product workshops and hundreds of production lines to avoid production capacity conflicts.

  • The master plan is accurate to each key process capacity limit, taking account of the upstream and downstream process balance production, each machine process and function limit, manpower, raw materials, fixtures and other factors.

  • M2 daily plan optimization, reduction of changeover loss, reduction of cross-workshop material moving.

  • Optimization of various costs including inventory costs, workshop production costs, tooling costs, cost-effectiveness of capacity utilization, transformation costs, and handling costs.

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